The short version is overspeeding ebike wheels to 90mph, abuse plain and simple. The s32k142mc24 is a reference design board engineered for general purpose brushless dc bldc permanent magnet synchronous motor pmsm field oriented control foc. Field weakening of bldc hub motor using sensorless foc. Field weakening is due to the reduction of the flux density lead to the reduction of the phase potential, while the winding for access caused by the. Simple analysis for brushless dc motors case study. I searched everywhere and could not find a solid answer.
Field weakening, the term used for adjusting rotor magnetic field in induction motor control, is adopted as the term for adjusting the bldc rotor field in operation. Brushless dc electric motor bldc motors are rotating electrical machines with permanent magnets in the rotor and where the windings are part of the stator. The function of nn is to predict the field current that realizes the field weakening. By field weakening, there is a loss of torque, but the motor wants to go faster and the result is quite a kick to the wheels. Field weakening and mtpa support by nitrousnrg pull. Field weakening control of a separately excited dc motor. The implementation of bldc motors is feasible because of the. Fieldweakening control algorithm for interior permanent. Sensorless field oriented control foc of a permanent.
Brushless direct current bldc motor with the high power density and the high efficiency characteristic is been used to electric vehicle. T recent researches in circuits, systems and signal. It is rated for 4k rpm, but can do quite a bit more unloaded, and even more with field weakening. The guy that built my motor is using 3 steps field weakening resistors in his s10 truck, and when each step of field weakening. Get better efficiency smaller motor at 50 rpm 10% rated and then use field weakening. Field weakening control algorithm for interior permanent magnet synchronous motor based on spacevector modulation technique 1jun li, 2qinruo wang, 3jiajun yu, 4jianbin xiong 1, first authorschool. The 3phase bldc motor needs a 3phase voltage source inverter. Field weakening control of pmsm a thesis submitted to the school of graduate studies of addis ababa university in partial fulfillment of the requirement for the degree of master of science in. Field oriented control foc is an important technology for motor systems, particularly those using permanent magnets pm. This video is part 3 of a 5part series and covers space vector modulation, field weakening, dq axis decoupling, and operation of ac induction motors. Also, the flux weakening logic included in motorware should be revised when used with mtpa logic. Field oriented control made easy for brushless dc motors. This is done to allow the motor to develop sufficient torque to accelerate any load which starts and runs at rated load throughout.
The basic concept is the usage of a special position sensor asic. Field weakening operation of bldc motors provides an overview of the theory regarding field weakening. An enhanced fieldweakening algorithm for bldc motor drives. Sensorlessfoc with fluxweakening and mtpa motor drives.
A brushed dc electric motor is an internally commutated electric motor designed to be run from a direct current power source. Instaspin vs foc motor drivers forum motor drivers. The experiment section provides a fieldweakening operation curve of the brushless dc motor. Research on fieldweakening based on reactive power with. This mode of field weakening operation is normally termed the constant power mode of operation and is widely used in machine tools, paper and steel rolling mills etc where high quality finishing is required.
Microchip offers a complete line of single chip threephase brushless drivers and threephase brushless motor mosfet gate drivers for a broad range of motor applications. How to power and control brushless dc motors digikey. The chart of field weakening vector control and basic principle of field weakening control strategy were analyzed. Pdf this paper presents a new approach of sensored bldc brushless dc motor driving in the field weakening also called phase advanced drive region. The pmsm fieldweakening controller block implements a fieldweakening controller for a permanent magnet synchronous machine pmsm use this block to enforce phase voltage. The control scheme has been adopted from here here is a video of fw working, injecting a negativ. The mathematical model of bldc motor under rotor flux linkage direction reference frame was given. This paper presents a new approach of sensored bldc brushless dc motor driving in the field weakening also called phase advanced drive region, in order to extend the maximum speed of the bldc. Threephase brushless dc motor driver evaluation board input voltage from 8 to 45 v output current up to 15 arms power stage based on std140n6f7 mosfets sensored or sensorless fieldoriented control algorithm with 3shunt sensing um2154 user manual for stevalspin3201. What is a laymans explanation for the flux weakening region of a. In armature control, speed controller has been used in outer loop while current controller in inner loop is used. Further, as a bldc is meaningless without the electronic system to control the commutation process, the construction of a bldc computer control system for the converted generator with field weakening. What is a laymans explanation for the flux weakening. Study on fieldweakening theory of brushless dc motor based on.
An1160 back emf bemf sensorless bldc with majority detect. Pdf hardware implementation of fieldweakening bldc motor. Therefore, an optimisation of the drive system is required to increase the efficiency, which is a paramount factor for the battery energy consumption in order to improve the travelling range. Nema17 bldcpmsm 55w motor motor drivers forum motor. Sensorless field oriented control foc of an ac induction. These products are designed to interface to any microcontroller or be used in a standalone configuration. If its lightly loaded, this results in a speed increase. The development board has a threephase power module device that contains the motor inverter and the gate driver.
When motor reaches base speed, a negative id current weakens the field to decrease bemf and allow more iq current that produces torque. This is a surface mount synchronous motor, which could best be described as a bldc machine, though it has a sinusoidal bemf. Pmsm permament magnet motor motor control microchip. In general, foc provides an efficient way to control a synchronous motor in.
What efficiency will you get when you need to run at 3% of rated 50 rpm, 500 rpm geared for most of its lifetime. Razor scooter wheel motor at first glance, a brushless directcurrent bldc motor might seem more complicated than a permanent magnet brushed dc motor, but the purpose of the following is to emphasize the simple analytical techniques that can be used to understand the operation of a bldc. This was another point of confusion for me, namely when it comes to field weakening. Field weakening control of pmsm a thesis submitted to the school of graduate studies of addis ababa university in partial fulfillment of the requirement for the degree of master of science in electrical engineering control by daniel fita advisor girma mullisa prof.
The difference between the first and second case being. For singlechip drivers for pmsm motor control start with the. Due to significant features of bldc motor drives, they are being used in various applications. Therefore, an optimisation of the drive system is required to increase the efficiency, which is a paramount factor for the battery energy. The s32k142mc24 from nxp semiconductors is a reference design board engineered for general purpose brushless dc bldc permanent magnet synchronous motor pmsm field oriented control. So as you weaken the field, the back emf reduces, increasing the motor current and the power dissipated in the motor. An1206 sensorless dualshunt field oriented control foc with pll estimator and field weakening highvoltage bldc pmsm control.
The main idea of the project is to control the speed and torque of an interior permanent magnet synchronous machineipmsm in the. Some motors like dentists drills have very weak fields which allow speeds of 100200000 rpm but very, very low torque. Brushless direct current bldc motor is widely used in small and medium sized electric vehicles as it exhibit highest specific power and thermal efficiency as compared to the induction motor. Why does my bldc motor change behavior at high speed.
Why not use foc and choose a motor rated for 500 rpm 5,000 geared. An analysis is made on the fieldweakening effect caused by the phase advance method of brushless dc motor, and it is indicated that when the phase of the. This application report is organized in the following sections. Battery voltage droops more with increased current tending to decrease motor rpm. On field weakening performance of a brushless direct current.
Field oriented control foc made easy for brushless dc bldc motors using ti smart gate drivers vashist bist, analog motor drives the drv8304 device is a threephase gate driver based on the tis smart gate drive sgd architecture. Increasing motor performance with fieldoriented control. If it isnt, there is a danger of stalling, and destroying the motor. Advanced bldc motor drive and control stmicroelectronics. Field weakening and other methods for increasing speed youtube. It is manufactured by anaheim automation or telco, depending on date. Brushed motors were the first commercially important application of electric. The tmcc160 motioncookie is an integrated microsystem with a powerful 3phase servo gate driver for up to 24v and 1a gate current with a complete servocontroller software stack in a small 12mm x 17mm package. Typical desirable fraction stem operational requirements. Efficency determination of a brushless dc motor under. Constant power, however, where the field is weakened, corresponds to a large operating zone, especially transport 2. Some motors like dentists drills have very weak fields. The motor will attempt to run faster to restore the back emf.
The fieldweakening control of the phase advance can be realized through the lookup table method. For motors designed for high speed, we will use material having small coercive field such as fe ni. This paper presents the speed control of a separately excited dc motor using neural network nn controller in field weakening region. Field weakening changes the motor constant by decreasing ke allowing for a little more speed. Interior permanent magnet ipm motors have a mechanically. The integrated gate driver powers a wide range of nchannel power switches for 24v pmsm and bldc motors.
This paper presents a new approach of sensored bldc brushless dc motor driving in the field weakening also called phase advanced drive region, in order to extend the maximum speed of the bldc motor. Further, a novel an electronic control system is developed which special features to also control the rotor magnetic field. But field weakening is a lot simpler than i thought. The operating maximum voltage of 38v of this device is fully optimized for the 12v and 24v bldc. Motor control reference design for 24v bldcpmsm foc. As described before, iron losses depend on square of the induction in the iron laminations and. Effect of phase advance on the brushless dc motor torque. Field weakening is a feature i plan to use heavily. Study on fieldweakening theory of brushless dc motor.